After sourcing the mask for this costume, the rest of the work is pretty simple and doesn't require a any complicated stitching or sewing.
THE MASK:
is a custom piece made by Skywalkers Fancy Dress Specialists
It is hessian-based with a thick latex coating, so quite difficult to wear if you don't have much experience with uncomfortable costumes!
As the entire mask was latex - including the eye sockets and faux stitching on the mouth; some modifications were needed before I was able to wear it (so I could see and breathe!)
Before modifications:
 
Using a thick needle and some jute string, I reinforced the mask seam by adding a criss-cross stitching effect which is visible in some of the Dr Who reference pictures:
Removing the latex stitches:
 
The eye sockets were cut out completely, and I sliced off the red latex stitches on the mouth section. I also cut away some of the latex behind the mouth stitches to allow some airflow and aid breathing slightly.
I then applied some black acrylic paint to the mouth stitches in order to disguise the latex.
Using a thick needle again, I carefully added jute string over the former latex stitches... the jute was stuck in place using UHU glue (which dries clear).
 
The same was done with the eye sockets - jute string was stitched directly through the latex. I then attached black tights fabric stretched behind the eye sockets... and stuck in place using UHU glue and gaffa tape!
In the second picture you can also see the difference after dry-brushing some black acrylic over the jute string!
THE GLOVES: entirely hand-made, and took a few attempts!!
I simply drew around my hands and allowed for extra long fingers.
The finger tips were slightly reinforced using toy stuffing (available on Ebay).
THE SCARF:
I used quite a thin fabric which creases easily. After cutting a long strip, I stained the fabric using coffee! It accidentally burnt whilst drying on the radiator, but turned out quite well considering!!
I added some rips and tears using scissors and a knife, plus some stains with acrylic paint.
COLLAR:
After cutting a rough shape from hessian, I roughed up the edges to make it fray. A velcro strip was added at the back of the neck to attach it easily around the mask.
I tied extra pieces of jute string around the edges, and glued clumps of synthetic hair underneath the collar. These were reinforced by attaching a seperate piece of fabric underneath the hessian.
The whole collar was covered in acrylic paints to give it a weathered look. I also hacked at the fabric with a knife:
TROUSERS: Simple straight leg trousers with an elasticated waist. I didn't use a pattern but simply cut around a pair of my own combat trousers, adding a few extra inches for a baggy look. Extra length was added to the legs too, so the trousers cover my footwear slightly and fray more during use.
TUNIC TOP: A rough tunic design, which was achieved by cutting loosely around the shape of an extra large jumper! The front is in two parts, the left side is pulled over the right and held in place once a rope belt is added.
Multiple patches are glued and sewn in place, plus a large pocket on the right breast.
SLEEVE 'STRAW': Synthetic hair was simply braided onto 'bracelets' made from elastic. I put these on over the gloves so the hair hangs down out of the sleeves. Needs more knotting/back-combing at this point (looks too tidy!)
BOOTS: Plain black work boots or old worn-looking trainers are best for this character.
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WEATHERING
Obviously any good scarecrow needs to look weathered and worn-in!
On the collar, top, and trousers I used a combination of techniques.... ranging from slashing with a stanley knife, covering in different shades of acrylic paints, and scrubbing with a wire brush.
 
On the top, I also rubbed in some white facepaint. 'Fullers Earth' is also a good product for this and can be found in most health food shops, or on Ebay. After rubbing it in, hairspray should be used to seal it into the fabric.
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